Manual Katadyn REPAIR SEAL KIT PowerSurvivor 80E (page 5 of 9) (English)

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the end of your finger). Use the same technique to install the other valve seat in the bore for the

intake check valve assembly. It too should be installed with the beveled edge of the valve seat

facing outward, or against your finger.

3. With its cross side facing down (facing the valve seat), lower a new poppet valve into the bore for

the reject check valve. The poppet valve should be level and in the center of the valve seat at the

bottom of the bore. Observe that one end of the valve retainers has a shallow hole that is the same

diameter as the valve spring. Press a new spring into the hole in one of the retainers. When

installed correctly, the spring should stay in the valve retainer when it is inverted. Lower the spring

and valve retainer into the reject check valve bore with the spring facing the poppet valve. Make

sure the tube fitting still has an o-ring installed and then screw it into the reject check valve hole

and tighten securely with the 7/8" open-end wrench. Test your installation by inserting a small

screwdriver into the hole for the reject check valve on

the side of the check valve plate opposite the tube

fitting. The reject poppet valve should move up and

down slightly.

4. Screw the plastic intake hose barb into the check

valve plate (See Figure R-2). Then, working from the

other side of the check valve plate, install a new

poppet valve, valve spring and valve retainer, using

the same procedure as was used for the reject check

valve assembly. Lubricate a new o-ring (8012830)

with silicon grease and install it into its groove in the

pump side of the check valve plate.

5. Taking care that the intake check valve components

do not fall out of their bore, bring the check valve plate and the pump body together, align them,

and install the six sockethead flange bolts to hold the assembly together. Tighten these fasteners

snugly. (If a torque wrench is available, tighten to approximately 120–140 in.-lbs.) Use a pencil

eraser or small screwdriver to test the action of the intake poppet valve. See Figure R-6.

6. Lubricate the inside of the cylinder in the pump body with silicon grease. Insert the piston assembly

through its hole in the pump back plate and

slide it as far as it will go toward the pump

back plate, as shown in Figure R-7. Install

the two o-rings (8012830) and (8012444) in

their grooves in the pump back plate. Make

sure the relief valve spring is installed in the

pump body. Bring the pump back plate and

pump body together carefully, first guiding

the piston into the cylinder in the pump body,

and then pressing the back plate as close as

possible to the pump body. Install the four

sockethead flange bolts and tighten snugly

(approximately 120–140 in.-lbs.)

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Katadyn REPAIR SEAL KIT PowerSurvivor 80E Manual

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