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Katadyn REPAIR SEAL KIT PowerSurvivor 80E Manual

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Reassembly: Before you begin reassembly of the watermaker, clean all parts using clean, lint-free
rags. At this time, all parts should be carefully inspected for wear or damage. Use a 10x magnifier or
loupe to examine the seals, o-rings and other small parts. Stubborn rust stains and deposits on metal
parts may be cleaned with a soft-metal wirebrush (e.g., stainless steel or brass). Do not use polishes,
cleaning compounds containing abrasive materials, or regular steel wire brushes. Refer to the exploded
drawing of the pump in Figure A-2 in the Appendix for the location of parts and seals during
reassembly. Refer to Figures A-3 and A-4 in the Appendix for full-size drawings and identification of
the components included in the Repair Seal Kit. In the following procedure, references to the Repair
Seal Kit will be abbreviated to “RSK.” It will be assumed that all o-rings, seals, and mating surfaces
have been lightly lubricated with non-petroleum silicon grease (supplied with the RSK).
Warning: Use only non-petroleum silicon grease to lubricate your watermaker. Lubricants with a
petroleum base will damage several watermaker components, including the reverse osmosis mem-
brane. Be especially cautious of lubricants that “contain” teflon, silicon, etc.—such products could
also contain petroleum-based components. An ample supply of silicon grease is included with each
RSK.
Reinstall the piston: If you want to replace the O-rings on the piston, refer to the figure below
Install washer with chamfer on
washer facing ½” dia of plunger
rod and a new O-ring onto the
plunger rod, if you have an old-
style piston, you only have to
install a new O-ring into the
plunger rod without a washer.
Slide piston onto the threaded
end of the plunger rod, and
secure with the washer and nut.
1. Refer to Figure R-5 during the following procedure.
Place the piston assembly on a flat, stable surface
with the shaft pointing up. Slide the installation tool
(provided in the RSK) over the piston shaft with the
wide end down. Lubricate the new PIP ring, cup
seal and the installation tool with silicon grease.
With the grooved side facing
up, slide the PIP ring down the
installation tool and onto the
piston. Repeat this process for
the cup seal. Note that the
grooved side of the cup seal
should be facing down; i.e.,
the grooved sides of the PIP
ring and the cup seal should
be facing each other. When
finished with the installation,
remove the installation tool
from the piston shaft.
2. To install the check valve components, refer to Figure R-3. Locate the two new check valve seats in
the RSK. Observe that the hole in the center of each valve seat has a beveled edge on one side.
Use your finger to press a valve seat into the bore for the reject check valve assembly. The seat
should be pressed all the way in, with the beveled side of the valve facing outward (that is, against
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