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Kemppi A7 MIG Welder 350 Manual

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A7 MIG Welder© Kemppi Oy 2018 1804
CONTENTS
1. Introduction ..........................................................................................4
2. Integration step by step ...................................................................4
3. Hardware installation ........................................................................5
3.1 Procedures before use ..............................................................................5
3.2 System overview .......................................................................................5
3.3 Power source .............................................................................................7
3.4 Cooling unit ...............................................................................................7
3.5 Wire feeder ................................................................................................7
3.6 Welding torch ............................................................................................9
3.6.1 Mounting .............................................................................................. 9
3.6.2 Push-pull torches ....................................................................................9
3.6.3 Wire inch button ....................................................................................9
3.6.4 Torch-cleaning with compressed air ...........................................................9
3.6.5 Touch-sensing with the gas nozzle ...........................................................10
3.7 Collision sensor .......................................................................................10
3.8 Interconnection cable set .......................................................................11
3.8.1 The arc measurement cable ....................................................................11
3.8.2 Wire feeder control cable .......................................................................12
3.8.3 Welding cable ......................................................................................12
3.8.4 Shielding gas hose ................................................................................12
3.8.5 Cooling hoses ......................................................................................12
3.9 Fieldbus communication ........................................................................13
3.10 Ethernet (web user interface server) ......................................................14
3.11 Emergency input functions ....................................................................14
3.12 Touch sensor status fast output ..............................................................15
3.13 I/O device ................................................................................................16
3.13.1 Installation ..........................................................................................16
3.13.2 Inputs ................................................................................................19
3.13.3 Outputs ..............................................................................................20
3.14 Dual wire feeder support ........................................................................21
3.14.1 Installation ..........................................................................................22
3.14.2 Connect the second wire feeder ..............................................................24
3.15 Powering up ............................................................................................24
4. Accessing the Web user interface ..............................................25
4.1 Conguring the network settings ..........................................................25
4.2 Opening the web user interface ............................................................26
5. System configuration ......................................................................27
5.1 Welding system, sensors and devices ....................................................27
5.1.1 General settings ...................................................................................27
5.1.2 Wire feed settings .................................................................................27
5.1.3 Gas sensor settings ...............................................................................28
5.1.4 General robot settings ...........................................................................29
5.1.5 Touch sensor settings ............................................................................29
5.1.6 Collision sensor settings ........................................................................29
5.1.7 Emergency stop settings ........................................................................29
5.1.8 Watchdog settings ................................................................................30
5.1.9 Welding system time .............................................................................30
5.2 Digital robot interface .............................................................................31
5.2.1 Fieldbus settings ..................................................................................31
5.2.2 Selecting the proper I/O table .................................................................31
5.2.3 Setting up scaling values .......................................................................32
5.3 Users ........................................................................................................34
5.4 Inputs and outputs ..................................................................................35
5.4.1 Inputs ................................................................................................35
5.4.2 Outputs ..............................................................................................35
5.5 Memory channels ....................................................................................36
5.6 System backup ........................................................................................36
6. Digital robot interface .....................................................................37
6.1 Control functions ....................................................................................37
6.1.1 WireFeedSpeed ....................................................................................38
6.1.2 Voltage ...............................................................................................38
6.1.3 FineTuning ..........................................................................................39
6.1.4 Dynamics ............................................................................................39
6.1.5 MemoryChannel ..................................................................................39
INTEGRATION GUIDE
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