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4-44 ENGINE TOP END
Bevel Gears (Hypoid G ears)
Insert the bevel gear holder [A] into the bevel gear splines.
Special Tool - Bevel Gear Holder: 57001-1422
Place the bevel gear holder on a vise.
Using the socket wrench [B], loosen the bevel gear nut
[A].
Special Tool - Socket Wrench: 57001-1420
Install the bearing housing jig [A] on the bearing housing
[B].
Insert the bevel gear drive bit [C] into the bevel gear
splines.
Special Tool - Bevel Gear Drive Bit: 57001-1421
Using a press, remove the bevel gear [D] from the bearing
housing.
Using a press, remove the bearing and the outer collar
from the bearing housing.
Special Tool - Bearing Driver Set: 57001-1129
Drive/Driven Bevel Gear Case Unit Assembly
CAUTION
To ensure optimal tooth contact, the drive and
driven bevel gears are machined together. To re-
place the gears, they must be replaced as a set.
The two gears are marked with matching numbers.
Replace the bearings and the nut with new parts.
Using a press, drive the bearing and the collar on the
bevel gear shaft until they bottom.
Bearings [A]
Outer Collar [B]
Inner Collar [C]
Bearing Housing [D]
Drive the assembled bevel gear [E] into the bearing hous-
ing [D].
Tighten the bevel gear mounting nut [G].
Apply a non-permanent locking agent to the gear case [F],
and tighten it onto the bearing housing [D].
Torque - Bevel Gear Mounting Nut: 59 N·m (6.0 kgf·m, 43
ft·lb)
GearCase:98N·m(10kgf·m,72ft·lb)
Make sure that the bevel gear turns freely.
138


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