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4-40 ENGINE TOP END
Bevel Gears (Hypoid G ears)
Remove:
Pin [A]
NOTE
Make sure to mark [B] the hole into which the pin is
inserted to ensure the proper cam timing when reusing
the removed driven bevel gear.
Remove:
Camshaft Side Driven Bevel Gear [C]
Shim(s) [D]
NOTE
After removing the shim(s), measure their thicknesses
with a micrometer and record the results.
Camshaft Side Driven Bevel Gear Installation
Wrap a cloth around the cam portion of the camshaft.
Then, hold it on a vise with aluminum plates placed in
between.
Install:
Removed Shim(s)
Driven Bevel Gear
Insert the pin into the hole that was marked during re-
moval.
Attach a bevel gear holder.
Apply a non-permanent locking agent to the bolts and
tighten them.
To rque - Driven Bevel Gear Bolts: 20 N·m (2.0 kgf·m, 14
ft·lb)
Install the camshaft on the cylinder head (see Camshaft
Installation).
Camshaft Side Driven Bevel Gear Replacement
CAUTION
To ensure optimal tooth contact, the camshaft side
drive and driven bevel gears are machine-lapped to-
gether. To replace the gears, they must be replaced
as a set. The two gears are marked [A] with match-
ing numbers.
Remove:
Camshaft (see Camshaft Removal)
Replace the drive bevel gear (see Drive/Driven Bevel
Gear Case Unit Disassembly).
Remove the driven bevel gear from the camshaft (see
Camshaft Side Driven Bevel Gear Removal).
134


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