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3-54 ENGINE
CRANKSHAFT
Install the thrust shim 1 on the crankshaft.
NOTE:
* The grooved face
A
of thrust shim
1
faces to crankshaft web
side.
* The thrust shim is selected by the crankshaft thrust clearance.
(
&
3-42)
Install the crankshaft into the left crankcase half.
NOTE:
Coat lightly moly paste to the crankshaft journal bearings and the
thrust shim.
% 99000-25140: SUZUKI MOLY PASTE
$
Never strike the crankshaft with a plastic hammer when
inserting it into the crankcase. It will be easy to install
the crankshaft to left crankcase.
Install the dowel pins and O-ring on the left crankcase half.
NOTE:
Apply grease to the O-ring.
( 99000-25030: SUZUKI SUPER GREASE A (For USA)
99000-25010: SUZUKI SUPER GREASE A
(For the others)
$
Use the new O-ring to prevent oil leakage.
Clean the mating surfaces of the left and right crankcase halves.
Apply SUZUKI BOND 1207B to the mating surface of the right
crankcase.
* 99104-31140: SUZUKI BOND ‘‘1207B (For USA)
99000-31140: SUZUKI BOND ‘‘1207B (For the others)
NOTE:
Use of SUZUKI BOND 1207B is as follows:
* Make surfaces free from moisture, oil, dust and other foreign
materials.
* Spread on surfaces thinly to form an even layer, and assemble
the crankcases within few minutes.
* Take extreme care not to apply any BOND 1207B to the oil
hole, oil groove and bearing.
* Apply to distorted surfaces as it forms a comparatively thick
film.
2


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