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.4. .5.
- Only hold the device by the insulated grips when performing jobs in which the tool
could make contact with hidden electrical cables or the device’s own cable.
- To make longitudinal cuts, always use a stop or a straight cutting guide. This will
provide greater cutting precision and will reduce the risk of jamming the blade.
- Always use the right size blades that adapt perfectly to the shape of the hole where
they are inserted (round or star shaped). Blades that do not fit correctly on the saw
support will wobble and cause a lack of control.
- Do not use unsuitable or damaged washers or bolts to attach the saw blades.
The blade washers and bolts have been designed specifically for this saw for safe,
optimum operation.
2.7 Reasons for Recoil and Instructions for Preventing Recoil
- Recoil is a sudden reaction that occurs when, due to a jammed or misaligned blade,
the device jerks, jumps away from the work piece without control and moves in the
direction of the operator.
- When the blade jams or gets stuck in the cutting groove, it becomes blocked and the
force of the motor jerks the device towards the operator.
- If the blade twists or the cutting angle is misaligned, the blade teeth at the back edge
of the blade can become jammed on the surface of the work piece, come out of the
cutting groove and jump in the direction of the operator.
Recoil is due to improper or unsuitable use of the saw and can be avoided by following
the precautionary measures listed below.
a) Grasp the saw with both hands and brace your arms so they stop any recoil.
Always keep your body positioned to the side of the cutting blade so it is never
in line with the blade. In the event of recoil, the circular blade can jerk back, but this
recoil can be controlled by the operator if suitable precautions are taken.
b) If the blade jams or you stop working, turn off the saw and hold onto the
work piece until the blade has come to a complete stop. Never attempt to remove
the blade from the work piece or pull the saw backward while the blade is moving
because this could cause recoil. Examine the blade to determine the cause of the jam
and correct the problem.
c) When you want to turn on the saw again when it is stuck in the work piece,
centre the blade in the cutting groove and make sure the teeth are not stuck in
the work piece. If the blade is jammed, turning the saw on again could make it come
out of the work piece and cause recoil.
d) Provide support for large panels to reduce the risk of recoil due to blade
jamming. Large panels can sag due to their own weight. Large panels should
be supported in two places: near the cutting groove and near the end of the panel.
e) Do not use damaged or dull blades. Blades with dull or poorly aligned teeth
produce a cut that is too narrow and cause excessive friction, blade jamming and recoil.
f) Before you start sawing, adjust the cutting depth and angle. If these
adjustments are changed during sawing jobs, the blade can jam and cause recoil.
g) Pay special attention when making plunge cuts into walls and hidden areas.
The blade may become jammed on hidden objects when sawing and cause recoil.
2.8 Safety Instructions for Saws with a Blade Guard
a) Before each use, make sure the blade guard closes properly. Do not use the
saw if the blade guard does not move freely and does not close immediately.
Never hold or clamp the guard into the open position. If the saw is accidentally
dropped, the guard may be bent. Make sure the guard moves freely and does not
make contact with the blade or any other part at all cutting angles and depths.
b) Check the condition and operation of the guard spring. If the spring or guard
does not work properly, have the saw repaired before using it. Damaged parts,
sticky residue or the accumulation of sawdust can make the blade guard work slower.
c) Apply pressure to the saw’s base plate so it does not move to the side during
perpendicular plunge cuts. Side movements can cause the blade to jam and cause
recoil.
d) Do not place the saw on the workbench or floor without checking if the blade
guard is covering the blade. A blade without protection that continues spinning due
to inertia makes the saw move in the opposite direction of the cutting direction while
it cuts everything in its way. Always bear in mind the time it takes for the saw blade
to stop spinning.
2.9 Additional Safety Instructions
a) The grip should be clean and dry and should be kept away from oil and grease.
b) Do not stop the cutting tool by pushing the blade to the side.
c) Any defective switches, protective parts or other components should be replaced
by an authorized technical service centre. Examine the extension lead regularly. If it is
damaged, it can only be replaced by the manufacturer or an authorized service centre.
d) When you use the tool outdoors, always connect a residual-current device.
e) Warning! If you want to use the saw at home, especially on floors, ceilings and
walls, always check to ensure that electricity, water and gas installations will not be
damaged. If necessary, use a metal detector, which can be acquired in specialized
shops. Bear in mind that in all houses there are usually hidden pipes and wiring
behind plaster and other types of covering, which means there is a risk of suffering
from an electric shock or other kind of accident, not to mention damaging the building.
5. SPECIFICATIONS
Power 230V / 50 Hz
Output 400 W
No load speed 3,400 min
-1
Cutting depth max. 12 mm
Recommended blade diameter 54.8 mm
Arbour for cutting blade ø 11.1 mm
Protection class II /
Weight 1.2 kg
Noise and Vibration
The noise and vibration levels were calculated in accordance with standard EN 60745.
Sound pressure level LpA 81.1 dB(A)
Uncertainty KpA 3 dB
Sound power level LwA 92.1 dB(A)
Uncertainty KwA 3 dB
The total vibration values (sum of vectors in three directions) were determined in
accordance with standard EN 60745.
Grip
Vibration emission value a
h
= 3.548 m/s
2
Uncertainty K = 1.5 m/s
2
The indicated amount of vibration emitted is measured using a standard testing
procedure and can be used to compare one power tool with another.
The indicated amount of vibration emitted can also be used to do a preliminary check
of interruptions.
Warning:
During actual use of a power tool, depending on how the tool is being used, the amount
of vibration emitted may be different from the amount specified. To protect the user, it
is necessary to establish safety measures based on the assessment of interruptions in
the course of real use (in this context, all the stages in the operating cycle should be
considered, such as the periods of time in which the tool is switched off and the time in
which it is on but is operating without a load).
Reduce the amount of noise and vibrations as much as possible
- Use only suitable power tools.
- Clean and maintain the power tool regularly.
- Adapt your work method based on the power tool.
- Do not overload the tool.
- Have the tool checked by a professional whenever necessary.
- Disconnect the tool from the mains when not in use.
6. BEFORE USING FOR THE FIRST TIME
6.1 Unpacking
1. Open the box and carefully remove the tool.
2. Remove the packing material.
3. Remove the packing protection and transport materials (as applicable).
4. Check to make sure the box contains all the parts.
5. Check the tool and accessories to determine if it was damaged during transport.
6. If possible, keep the box until the warranty has expired. Then dispose of the box
while respecting the environment by taking it to a recycling centre.
WARNING
Neither the tool nor the packaging material is a toy. Children should not play with
plastic bags, aluminium sheets or small parts, because they could choke on or
swallow small parts.
6.2 Important Observations
a) Before plugging the tool into the mains, make sure the information on the product
identification label complies with the specifications of the power source.
b) While it is operating, the tool should always have a dust extractor attached through
the dust extraction hose.
WARNING
Always unplug the tool before making any adjustments to it.
6.3 Adjusting the Cutting Depth
The cutting depth can be changed by adjusting the lever.
a) Loosen the adjustment screw (3) and move the depth lever until the front end of the
lever is on the mark of the depth scale you want (Figure 2). The even millimetre values
on the depth scale are indicated with long lines and the odd values with short lines.
b) Tighten the adjusting lever again.
2.10 Other Risks
Even if you follow the instructions while using this power tool, you will always
be exposed to some risks. Following is a description of the dangers associated
with the construction and design features of this tool:
a) Lung injuries if an anti-dust mask is not used.
b) Loss of hearing if suitable hearing protection is not used.
c) General health damage derived from the vibration of hands and arms if the tool is
used for a long period of time and does not receive suitable maintenance or control.
d) Cutting injuries if sharp objects are not handled with care and gloves are not worn.
Warning! When in operation, this power tool generates an electromagnetic field.
Under certain circumstances, this field can have a harmful effect on active and passive
medical implants. To reduce the risk of serious and fatal injury, people with medical
implants are recommended to consult their doctor and the implant manufacturer before
using this tool.
3. DESCRIPTION OF THE TOOL
3.1 Parts Breakdown
1. Base plate
2. Blade guard
3. Cutting depth adjustment screw
4. ON/OFF switch
5. Grip
6. Ventilation holes
7. Power cable with plug
8. Connector for dust-extraction device
9. Scale to determine cutting depth
10. Saw blade
11. Protective cover of internal hex head bolt (left)
12. Lever for releasing blade guard
13. Hex bolt (right)
14. Extraction hose
15. Hex socket wrench (3 mm)
16. Hex wrench (5 mm)
17. Diamond cutting blade
18. High-speed steel cutting blade
19. Tungsten carbide cutting blade
3.2 The Package Contains
- 1 high-speed steel cutting blade, 54.8 mm ø x 11.1 mm ø with 30 teeth, for aluminium
- 1 tungsten carbide cutting blade, 54.8 mm ø x 11.1 mm ø with 18 teeth, for wood
- 1 diamond cutting blade, 54.8 mm ø x 11.1 mm ø for floor tiles and clinker
- 1 aspiration hose, 1.65 m long
- 1 hex socket wrench, 3 mm
- 1 hex wrench, 5 mm
- Storage case
4. INSTRUCTIONS FOR USE
The mini circular saw, along with the corresponding cutting tool, is suitable for making straight
cuts in wood, wood-like material, aluminium, plastic and steel that has not undergone heat
treatment. This tool should not be used to cut materials containing asbestos.
This saw was designed for household use and should only be used as described
herein. Any use other than the one indicated in these instructions is not considered
the anticipated use.
The user and not the manufacturer is responsible for any damages or injuries derived
from using the saw.
Observations:
1. For optimum results when cutting wood, select a cutting depth that is greater than
the thickness of the material.
2. To cut plastic, select a cutting depth that is greater than the thickness of the
material. If the material begins to melt, this problem can usually be cleared up by
increasing the cutting depth.
3. For optimum results when cutting metal, the cutting depth should be at least 1.0
mm greater than the thickness of the material.
4. When cutting wood or plastic, the cutting depth can be adjusted to the exact
thickness of the material so that the surface below is not damaged. However, when
this procedure is used, the bottom of the work piece may not be completely clean.
6.4 Dust Extraction
WARNING
Working with some kinds of wood and metal or with paint that contains lead
can generate harmful or toxic gases that are a risk for the user and other people
in the work area. Always wear suitable personal protection and keep people
from getting too close to the work area.
Extracting dust is very helpful for keeping the work area clean because a great deal
of dust is produced when working with this power tool.
Because the cutting blade is almost completely enclosed in the saw body, extracting
dust is particularly effective in this case. A dust extractor or vacuum cleaner can be
attached to the hose (14), which is in turn attached to the connector for the dust
extraction device.
a) Unplug the tool and attach the hose to the connector for the dust extraction device (8).
b) Use a flange to attach the hose.
c) Check to make sure the blade guard moves freely. Use a cone-shaped adapter
to connect the hose to a dust extractor or a vacuum cleaner. If necessary, wrap duct
tape around the hose for added strength.
Observations:
1. Make sure that the extractor can be used with a power tool. Most dry and wet
household vacuum cleaners can be used.
2. Using a dust extractor is very practical when making several cuts one after another
because it reduces the need to stop as often to clean the tool and the work area.
3. Always use a dust extractor when cutting materials that generate dust that can
be harmful, such as certain kinds of wood flooring, medium-density fibre board and
ceramic.
7. OPERATION / START-UP
With this tool, the material to be cut is held between the base plate and the support
surface. The blade penetrates into the material to make a clean cut that is faster
and safer.
7.1 Turning On and Off
a) Slide the ON/OFF switch (4) forward to turn on the tool. The device will be
operating whenever the switch is moved forward.
b) To turn off the power, slide the switch to the OFF position.
7.2 Working with the Mini Circular Hand Saw
a) Select the right blade for the material you are going to cut.
b) Make sure the blade is sharp and in good condition.
c) Adjust the blade to the desired cutting depth (see Section 6.3).
d) Place the work piece you want to cut on a table, workbench or any other suitable
surface and hold it in place with clamps or a vice. Place sufficient scrap material under
the work piece so you do not make cuts in the support surface or break the blade due
to contact with the hard support surface such as a concrete floor.
e) Hold the power tool in your hand in a comfortable position. Your thumb or index
finger should be resting on the ON/OFF switch (4). Make sure your hand does not
cover the ventilation holes (6) on the front or back of the device.
f) Place the base plate (1) on the work piece. To leave a gap from the work piece,
place the saw so the back part of the base plate sticks out. Do not let the saw blade
penetrate into the work piece yet.
g) Turn on the tool and wait a few seconds until the blade is moving at the operating
speed. Press the lever for releasing the blade guard (12) and allow the blade to slowly
penetrate into the work piece while applying some pressure.
h) Move the tool forward while you cut through the work piece.
Never move the tool backward while the blade is in the work piece.
i) Do not apply great force when cutting with the tool. Applying too much pressure
creates wear and can tire you unnecessarily.
j) Make sure the base plate (1) is always flat on the work piece. This is particularly
important when cutting narrow bars that are not completely covered by the base plate.
Figure 2
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  • What size is the Allen head screw for holding the blades on a Rotorazor rz120 replacement Allen head screw Submitted on 18-11-2023 at 06:08

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