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Robot Gun Cleaning Station© Kemppi Oy 2016 1616
OPERATING MANUAL
11. USING THE ROBOT GUN CLEANING
STATION
This section describes how to use the Robot Gun Cleaning
Station.
As the Robot Gun Cleaning Station is integrated into a
welding system, the operating instructions for the welding
components, such as the welding torch and robot control,
must be observed during operation.
Make sure that the Robot Gun Cleaning Station unit is
operated with the delivered protective device only.
Proceed as follows:
1. Switch on the robot control.
2. Start the welding process.
3. Stop the welding process.
12. WITHDRAWING THE ROBOT
GUN CLEANING STATION FROM
OPERATION
This section describes how to remove the Robot Gun
Cleaning Station from service.
As the Robot Gun Cleaning Station is integrated into a
welding system, the details of its withdrawal from operation
depend on the robot control. Please make sure that the
shutdown procedures for all components integrated into
the welding system are strictly observed.
1. Proceed as follows: Switch o the robot control.
13. MAINTENANCE AND CLEANING
Scheduled maintenance and cleaning are prerequisites for
a long service life and trouble-free operation.
Once a month, thoroughly clean the robot mount to
remove all dirt and welding spatter.
Risk of injury due to unexpected start-up
For the entire duration of maintenance, servicing,
unmounting, and repair work, the following instructions
must be adhered to:
Switch o the power supply.
Cut o the compressed air supply.
Pull the power plug.
Electric shock
Dangerous voltage can be produced because of defective
cables.
Check all live cables and connections for proper
installation.
Replace any parts that have suered damage,
deformation, or wear.
The maintenance intervals listed are recommended
values and assume single-shift operation.
Maintenance and cleaning work may only be
carried out by qualied and trained specialists.
Always wear your personal protective clothing
when performing maintenance and cleaning
work.
When replacing the liquid-cooled A7 MIG Gun
500-w hose assemblies, make sure that any
coolant residues are removed from the robot
mount.
The maintenance intervals listed are
recommended values and assume single-shift
operation.
The Robot Gun Cleaning Station unit is virtually
maintenance-free. However, regularly cleaning and
evaluating the mechanical parts that experience stress is
necessary in order to maintain its value and to guarantee
its full ability to function.
13.1 Weekly maintenance
1. Check the condition of the milling cutter.
2. Clean the clamping unit.
3. Cleaning of the injection unit.
4. Unmount the cover of the injection unit (1) and the
thrust ring (3), and check the rubber gasket (1). See
Section 8.2.
5. Empty the waste container for wire rests.
13.2 Monthly cleaning
Clean the storage tank of the injection unit if it is
very dirty.
We recommend a monthly basic cleaning.
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