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Kemppi A7 MIG Power Source 450 Manual

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A7 MIG Welder© Kemppi Oy 2018 1824
OPERATING MANUAL
CONTENTS
1. Introduction ..........................................................................................4
2. Installation .............................................................................................5
3. System Overview ................................................................................6
3.1 Power Source ............................................................................................. 6
3.2 Robot interface unit ..................................................................................7
3.3 User interfaces ........................................................................................... 8
3.4 A7 MIG Wire Feeder 25 ..............................................................................9
3.5 MIG Guns .................................................................................................11
3.6 Cooling unit .............................................................................................12
3.7 I/O device.................................................................................................13
4. Using the welder ...............................................................................14
4.1 Basic controls ...........................................................................................14
4.2 Setup panel .............................................................................................14
4.2.1 Button functions ..................................................................................15
4.2.2 Main menu ..........................................................................................16
4.2.3 Memory channel wizard ........................................................................16
4.2.4 User settings ........................................................................................22
4.2.5 Welding system settings ........................................................................22
4.2.6 System tests ........................................................................................25
4.2.7 Robot settings .....................................................................................26
4.3 Web user interface ..................................................................................29
4.3.1 Welding display....................................................................................30
4.3.2 Gas, air and wire inch ............................................................................30
4.3.3 Logbook .............................................................................................31
4.3.4 About .................................................................................................31
4.3.5 Welding settings – Memory channels .......................................................31
4.3.6 Settings – Language .............................................................................35
4.3.7 Settings – Users ....................................................................................35
4.3.8 Settings – Change PIN ...........................................................................35
4.3.9 Settings – Fieldbus................................................................................36
4.3.10 Settings – Network ...............................................................................36
4.3.11 Settings – Backup, restore and reset .........................................................37
4.3.12 Settings – Licenses ................................................................................37
4.4 User identication ...................................................................................38
4.4.1 Overview ............................................................................................38
4.4.2 Turning user identication system on .......................................................39
4.4.3 Creating new users ...............................................................................39
4.4.4 Deleting a user .....................................................................................40
4.4.5 Changing user role ...............................................................................40
4.4.6 Changing username ..............................................................................40
4.4.7 Changing PIN code ...............................................................................40
4.4.8 Resetting PIN code ...............................................................................41
4.4.9 Logging in and out, changing active user ..................................................41
4.5 Touch sensor (seam search) ....................................................................42
4.5.1 Voltage source, levels and safety .............................................................44
4.5.2 Touch tool ...........................................................................................45
4.5.3 Fast status output .................................................................................45
4.5.4 Selecting output voltage .......................................................................45
4.5.5 Conguring touch tool ..........................................................................46
4.6 Through Arc Seam Tracking (TAST) ........................................................46
4.7 Collision sensor .......................................................................................47
4.7.1 Setting collision sensor on and o ...........................................................48
4.7.2 Selecting sensor type ............................................................................48
4.7.3 Selecting output polarity .......................................................................48
4.8 Wire feeder ..............................................................................................49
4.8.1 Loading the ller wire ...........................................................................49
4.9 Arc measurement ....................................................................................53
4.9.1 Setup and calibration ............................................................................53
4.9.2 Display ...............................................................................................53
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