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Remove Manifold from Pump
1. Pull the hoses off the hose barbs on the manifold.
2. With a 5/32-in. Allen wrench, remove the five
machine screws (six screws on newer-model
PowerSurvivor-35’s) which secure the manifold to
the pump. Lift off the manifold (the six O-rings seals
between the manifold and pump will normally
remain with the manifold).
3. Pull the hose adapter straight out from the manifold.
Remove the four old O-rings form the hose adapter.
NOTE: If the manifold assembly requires service
other than replacement of the O-rings provided in
this kit, either replace the complete assembly or
return it to the factory for repair.
Remove Handle from Pump (Survivor-35)
1. Using a ¼-in. Allen wrench, remove the four long
capscrews form the mechanical housing.
2. Using a 5/32-in. Allen wrench, remove the ¾-in.
capscrew which holds the two halves of the
housing together. Pull off the two parts of the
housing.
3. Remove the link screw (don’t lose the spacer). Pull
the links off the pivot fins of the piston shaft and
handle.
Separate Pump Back and Pump Front Assemblies
1. Remove the four nuts and washers from the drive
end of the threaded rods which secure the pump
halves together.
2. Separate the collar and threaded rods form the rest
of the pump (the pump back and pump front
will stay together).
2


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