Manual Katadyn REPAIR SEAL KIT PowerSurvivor 40E (page 3 of 12) (English)

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7. From the side of the pump back plate that contained the large o-ring, insert a round drift of slightly smaller

diameter than the hole for the piston shaft. (Note: a small socket on an extension or a wooden dowel

makes a suitable drift). Tap the drift with a mallet to drive the two backup washers, two piston shaft seals

and the piston shaft bushing out of the pump back body. See Figure R-4.

8. Remove the remaining two 3/4" sockethead capscrews from the check valve plate using a 1/4" allen

wrench. Separate the check valve plate from the pump body.

If it is difficult to remove, try rotating the check valve plate

90°. This provides a better grip for pulling the check valve

plate from the pump body.

9. After the check valve plate has been separated from the

pump body, the membrane tube plug will remain in either the

check valve plate or the pump end of the membrane housing.

Use one of the following procedures to remove it:

A. If the membrane tube plug remains in the mem-

brane housing, insert a hard, thin edge (e.g., a dull

pocket knife) between the tube plug and the fiberglass

molding of the membrane housing. Work the blade

sideways to pry the tube plug out slightly, until there is enough of a gap between the tube plug body

and the membrane housing to insert a flat blade screwdriver. Then use two screwdrivers on opposite

sides of the tube plug to carefully work it out of the membrane housing. Avoid gouging or damaging

the membrane housing or the tube plug.

B. If the membrane tube plug remains in the check valve plate, use a thin edge and/or flat blade

screwdrivers, on opposite sides of the membrane tube plug, to carefully pry the plug out of the check

valve plate. Avoid damaging the membrane tube plug.

10. Disassemble the valves in the check valve

plate (see Figure R-5.) Use a 5/8" open end

wrench to unscrew the intake valve seat.

Remove the intake poppet valve and its

spring. If necessary, use needle-nosed pliers

to remove the poppet valve retainer. Then use

the pliers to lift out the reject poppet valve

and its seat. Grip the x-shaped ribs of the

reject poppet valve and pull straight up. The

seat will be pulled out along with the valve.

After the reject poppet valve and its seat have

been removed, retrieve the reject poppet

valve spring from the bottom of the check

valve plate cavity.

This completes the disassembly of all user-

serviceable parts of the Katadyn PowerSurvivor

40E watermaker.

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Katadyn REPAIR SEAL KIT PowerSurvivor 40E Manual

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