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INSTALLATION INSTRUCTIONS
REPAIR SEAL KIT
PowerSurvivor 40E
Print No.: 8012646/0 Katadyn North America Inc. Katadyn Products Inc.
4830 Azelia Avenue North Pfäffikerstrasse 37
Minneapolis, MN 554429 U.S.A. 8310 Kemptthal Switzerland
Tel +1 800 755 6701 Fax +1 763 746 3540 Tel +41 44 839 21 11 Fax +41 44 830 21 99
marine@katadyn.com www.katadyn.us info@katadyn.ch www.katadyn.ch
PURPOSE OF THE KIT
The Repair Seal Kit should be installed after 1000 hours of operation. It should be installed regardless
of whether or not there is leakage or a reduction of fresh water. Learning to perform this procedure will
ensure optimal performance of your watermaker.
INSTALLATION INSTRUCTIONS
NOTE: See Fig. A-2 for an overall view of the Pump Assembly.
Over time, the dynamic Seals and O-rings in the PowerSurvivor 40E will wear. The Repair Seal Kit
contains the major Seals and O-rings that should be replaced to improve operating efficiency. It also
contains new Check Valve Poppets, Springs, and Drive Oil which should be replaced simultaneously.
This Repair Seal Kit should be installed after roughly 1000 hours of operation. It should be installed
regardless of whether or not there is leakage or a reduction of fresh water. Learning to perform this
procedure will help users ensure optimal performance.
Before beginning the Repair Seal Kit procedure, note the following precaution:
1. Keep the work area clean and clear of dirt, hair, and other contaminants.
2. Avoid scratching Pump Components when removing or replacing O-rings.
3. All seals and o-rings should be lubricated with silicone grease; Never use petroleum-based
lubricants as a substitute.
4. When installing O-rings, do not roll or twist them.
NOTE: Average time to replace all seals is 1 hour. If you are performing this maintenance for the first
time, expect it to take 3 hours.
KIT CONTENTS (See Figs. 1a and 1b)
TOOLS REQUIRED
Piston Seal Installation Tool supplied with kit
1/2-inch open-end wrench
1/4-inch allen wrench
5/32-inch allen wrench
5/8-inch open-end wrench
small flat-bladed screwdriver
needle-nosed pliers
medium channel lock pliers
small scissors
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