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Vaillant TURBOmax Pro 28-2 E Manual

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TABLE OF CONTENTS
Introduction
Boiler Specification
General Requirements
Boiler Installation Sequence
General information . . . . . . . . . . . . . . . . . . . . . . . . . .5
EC designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
List of Contents Contents included with boiler . . . . . . . . . . . . . . . . . . . .4
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Boiler connections . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Functional diagram . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Related documents . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Boiler location . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Flue system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Rear outlet flue system . . . . . . . . . . . . . . . . . . . .11
Top outlet flue system . . . . . . . . . . . . . . . . . . . .11
Extended top outlet flue system . . . . . . . . . . . . . .11
Flue termination . . . . . . . . . . . . . . . . . . . . . . . .12
Air supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Cupboard or compartment ventilation . . . . . . . . . . . . . .13
Electrical supply . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Guide to system requirements . . . . . . . . . . . . . . . . . . .14
Water circulation system . . . . . . . . . . . . . . . . . .14
Filling and make up . . . . . . . . . . . . . . . . . . . . .14
Pressure relief valve . . . . . . . . . . . . . . . . . . . . .14
Pressure gauge . . . . . . . . . . . . . . . . . . . . . . . .14
Expansion vessel . . . . . . . . . . . . . . . . . . . . . . .15
Circulating pump . . . . . . . . . . . . . . . . . . . . . . .16
System by-pass . . . . . . . . . . . . . . . . . . . . . . . . .16
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
DHW expansion vessel accessory . . . . . . . . . . . .16
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Preparation of boiler location . . . . . . . . . . . . . . .17
Selecting position of boiler . . . . . . . . . . . . . . . . .17
Using boiler template . . . . . . . . . . . . . . . . . . . . . . . . .18
Fitting the boiler hanging bracket . . . . . . . . . . . . . . . . .19
Install the flue system . . . . . . . . . . . . . . . . . . . . . . . . .19
Fitting the boiler . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Removing boiler casing . . . . . . . . . . . . . . . . . . . . . . .20
Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Cold water mains inlet and hot water outlet . . . . . . . . . .22
Central heating flow and return pipework . . . . . . . . . . .23
Connecting the flue system to the boiler . . . . . . . . . . . .24
Electrical installation general requirements . . . . . . . . . . .25
Connecting to the main supply . . . . . . . . . . . . . . . . . .26
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Fit boiler casing . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Commissioning Part I Preliminary electrical checks . . . . . . . . . . . . . . . . . . . .31
Gas supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Water supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Filling the heating system . . . . . . . . . . . . . . . . . . . . . .33
Draining the heating system . . . . . . . . . . . . . . . . . . . .33
Initial system flush (`cold`) . . . . . . . . . . . . . . . . . . . . . .33
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