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9. PERIODICAL MAINTENANCE SCHEDULE
Maintenance
kilometer
300KM
Every
500KM
Every
1,000KM
Every
2,000KM
Every
4,000KM
Item
Check Items
Maintenance Interval 1 Month 3 Months 6 months 1 Year
Remarks
1
Air cleaner element (Remark)
I C R
2
Fuel filter
I I R
3
Oil filter
R Replacement for every 1,000KM or 3 months
4
Engine oil change
R Replacement for every 1,000KM or 3 months
5
Tire, pressure
I I
6
Battery inspection
I I
7
Brake & free ply check
I I
8
Steering handle check
I I
9
Cushion operation check
I I
10
Every screw tightening check
I I
11
Gear oil check for leaking
I I
12
Spark plug check or change
I I R
13
Differential gear oil
R Replacement for every 4,000KM or 12 months
14
Final gear oil
R Replacement for every 4,000KM or 12 months
15
Frame lubrication
L
16
Exhaust pipe
I I
17
Ignition timing
I I
18
Emission check in idling
A I
19
Throttle operation
I I
20
Engine bolt tightening
I I
21
CVT driving device (belt)
I R
22
CVT driving device (roller)
C
23
Drive chain
I/L I/L C I/R
24
Lights/electrical equipment/multimeters
I I
25
Fuel lines
I I
26
Cam chain
I I
27
Valve clearance
I A
28
Lines &connections in cooling system
I I
29
Coolant reservoir
I I
30
Coolant
I I R
The above maintenance schedule is established by taking the monthly 1,000 kilometers as a
reference which ever comes first.
Have your ATV checked and adjusted periodically by your SYM Authorized Dealer or Franchised
Dealer to maintain the ATV at the optimum condition.
Code: I ~ Inspection, cleaning, and adjustment R ~ Replacement
C ~ Cleaning (replaced if necessary) L ~ Lubrication
Remark: 1.Clean or replace the air cleaner element more often when the ATV is operated on dusty roads
or in the Heavily- polluted environment.
2.Maintenance should be performed more often if the ATV is frequently operated in high
speed and after the ATV has accumulated a higher mileage.
3.
Preventive maintenance
a. Ignition system-Perform maintenance and check when continuous abnormal ignition,
misfire, after-burn, overheating occur.
b. Carbon deposit removal-Remove carbon deposits in cylinder head, piston heads,
exhaust system when power is obvious lower. Than ever
Notes in the remarks are used to indicate the applicable models.
63


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