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Ransomes Mastiff 91 Manual

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1 CONTENTS
© 2014, Ransomes Jacobsen Limited. All Rights Reserved
INTRODUCTION
Important .......................................................................3
Product Identification .....................................................4
Guidelines For The Disposal Of Scrap Products .......... 5
During Service Life .......................................................5
End Of Service Life .......................................................5
Parts Manual ................................................................. 6
Key Numbers ................................................................6
Assembly .......................................................................7
Notes .............................................................................8
SAFETY
How To Operate Safely..................................................9
Safe Operation ..............................................................9
Preparation ....................................................................9
Operation .....................................................................10
ROPS ...........................................................................11
Safe Handling Of Fuels ................................................11
Maintenance And Storage ............................................11
When You Put The Mower On A Trailer .......................12
Important Safety Notes ................................................13
Notes ............................................................................16
SPECIFICATION
Engine Specification .....................................................17
Dimensions & Weights .................................................17
Machine Specification ..................................................17
Vibration Level .............................................................18
Noise Level ..................................................................19
Slopes ..........................................................................19
Cutting Unit Specification .............................................19
Cutting Performance ....................................................19
Recommended Lubricants ...........................................20
Accessories ..................................................................20
Trailing Seat .................................................................20
Steering Seat ...............................................................20
Grooved Roll ................................................................20
Brush Kit .......................................................................21
Tip-over Grass box .......................................................21
Side Rolls .....................................................................21
Certificates Of Conformity ............................................22
DECALS
Safety Decals EC .........................................................28
Instruction Decals .........................................................29
CONTROLS
Throttle Control (A) .......................................................30
Operator Presence Control (B) ....................................30
Brake (C) ......................................................................30
Service Brake (C) .........................................................30
Forward/reverse Gear Change (B) ...............................30
Cylinder Drive Clutch Lever (A) ....................................30
Starter Switch (C) .........................................................30
Choke Control ..............................................................31
Fuel Tap And Filter Bowl ..............................................31
Stop Switch (A) ............................................................31
OPERATION
Daily Inspection ............................................................32
Operator Presence And Safety Interlock System .........33
Operating Procedure ....................................................34
Before Starting The Engine For The First Time ........... 35
MAINTENANCE & LUBRICATION
Maintenance & Lubrication Chart .................................38
Maintenance And Lubrication Chart .............................38
Fluid Requirements .......................................................38
Lubrication ....................................................................40
Engine ..........................................................................40
First 5 And Every 50 Working Hours ............................40
Drain Engine Oil ............................................................40
Machine ........................................................................41
Daily (Every 10 Working Hours) ...................................41
Lubricate The Following With Engine Oil: .....................41
Apply Chain Lubricant ...................................................41
Apply Engine Oil ...........................................................41
Gearbox ........................................................................42
Check Oil Level .............................................................42
Landroll .........................................................................42
Check Oil Level .............................................................42
Maintenance .................................................................43
Daily (Every 10 Working Hours) ...................................43
Cooling Fins And Air Intake ..........................................43
Weekly (Every 50 Working Hours) ................................43
Air Cleaner ....................................................................43
Battery ..........................................................................44
Clean Fuel Filter Element .............................................45
Spark Plug ....................................................................45
Engine Maintenance .....................................................45
ADJUSTMENTS
Height Of Cut Adjustment .............................................46
Handle (Pedestrian Machine Only) ...............................46
Cylinder To Bottom Blade Adjustment ..........................47
Concave .......................................................................47
Chain Tensioners ..........................................................48
Brake ............................................................................48
Clutch Controls .............................................................49
Removing The Cutting Cylinder And
Bottom Blade Assembly ................................................49
Removing The Land roll Assembly ...............................49
Balance Bar (Pedestrian Machines Only) .....................50
Seat (Steering Seat) .....................................................50
Steering Control Cable (Steering Seat) .......................50
Trailing Seat (Pedestrian Machine) ..............................53
Steering Seat ................................................................53
Grooved Roll .................................................................53
Brush Kit .......................................................................53
Tip-over Grass box .......................................................53
Side Rolls ......................................................................53
PROBLEM SOLVING
Problem Solving General ..............................................54
Fault ..............................................................................54
Remedy ........................................................................54
Notes ............................................................................55
SCHEMATICS
Electrical Circuit ............................................................56
TORQUES
Torques ........................................................................58
GUARANTEE
Warranty .......................................................................59
Service ..........................................................................59
SECTION ........................................................PAGE
SECTION ..................................................... PAGE
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