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31Rally
VIII. DISASSEMBLY AND ASSEMBLY
ASSEMBLY
1. Pull up on the manual freewheel lever. Putting your scooter in freewheel mode makes it easier for you
to maneuver the rear section because the drive wheels are free to turn. See IV. Your Rally.
2. Position the front and rear sections of your scooter as shown in figure 18.
3. Gently pull up on the upper seat post so the front of the rear section pivots up.
4. Using the frame handle, lift the front section and align the lower slots on the rear of the front section
with the corresponding lower pegs on the front of the rear section. Pivot the rear section forward until
it locks in place with a click. See figure 17.
5. Raise the tiller to the upright position by turning the tiller adjustment lever anticlockwise until it is
loose. Press the release buttons and raise the tiller to the desired position. Tighten the tiller adjustment
lever.
6. Connect the large, white, 9-pin front-to-rear connector located on the harness coming out of the scooters
front section to the connectors mating socket found near the front of the scooters rear section.
7. Place the batteries in the battery wells and strap them in place.
8. Connect the 2-pin battery harnesses into the mating harnesses that extend from the electronic controller
assembly.
9. Gently place the rear shroud over the seat pedestal and slide it down into position. The reusable fasteners
hold it in place.
10. Carefully lift the seat and slide the post (on the bottom of the seat frame) into the seat pedestal.
11. Rotate the seat until it locks into place to complete the assembly of your scooter.
FIGURE 17. FRAME HANDLE
FIGURE 18. FRAME SEPARATION
FRAME LOCK UP
UPPER SEAT POST
31


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