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B1700·B2100·B2400 WSM,
11770
TROUBLESHOOTING
5
BRAKES
Symptom
Probable Cause
Solution
Reference
Page
Uneven Braking
Brake pedal play unevenly adjusted.
Adjust
5-S3
Force
Brake disc
worn
Replace
5-S7
Cam
plate
warped
Replace
5-S7
Brake Drags
Brake pedal play
too
small
Adjust
5-S3
Ball holes
of
cam
plate
for
uneven
wear
Replace
5-S7
Brake pedal
return
spring
weaken
or
broken
Replace
5-S2
Brake cam rusted
Repair
5-S7
Poor Braking Force
Brake pedal play excessive
Adjust
5-S3
Brake disc
worn
Replace
5-S7
Cam
plate
warped
Replace
5-S7
Brake cam
or
lever damaged
Replace
5-S7
Transmission
fluid
improper
Change
5-S4
SERVICING SPECIFICATIONS
Item
Factory Specification
Allowable
Limit
Brake Pedal
Free Travel
20to
30
mm
-
0.8
to
1.2 in.
Pedal Shaft
to
Pedal
Shaft
Bush
Clearance
Oto
0.165 mm
1.0mm
o
to
0.00649 in.
0.039 in.
Pedal
Shaft
a.D.
24.916to
25.030
mm
-
0.98094
to
0.98543 in.
Bush
I.D.
25.03
to
25.081 mm
-
0.98543
to
0.98744 in.
Cam
Plate and Bearing
Holder
Flatness
-
0.3mm
0.012in.
Cam
Plate and Ball
Height
22.89
to
22.99 mm
22.40
mm
0.9012
to
0.9051 in.
0.8819 in.
Brake Disc
Thickness
3.3t03.5
mm
3.0mm
0.130
to
0.138 in.
0.118in.
Friction Plate
Thickness 1.92
to
2.08 mm
1.52
mm
0.0756
to
0.0819 in.
0.0598 in.
5-S1
231


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