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KTM 350 EXC-F - 2017 Manual

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TABLE OF CONTENTS 3
11.10 Adjusting the riding sag ............................... 46
11.11 Checking the basic setting of the fork ............... 46
11.12 Adjusting the compression damping of the
fork ............................................................... 46
11.13 Adjusting the rebound damping of the fork ........ 47
11.14 Adjusting the spring preload of the fork
(EXC‑F Six Days)............................................. 48
11.15 Handlebar position.......................................... 49
11.16 Adjusting the handlebar position ................... 49
12 SERVICE WORK ON THE CHASSIS.............................. 51
12.1 Raising the motorcycle with the lift stand.......... 51
12.2 Removing the motorcycle from the lift stand...... 51
12.3 Bleeding the fork legs...................................... 51
12.4 Cleaning the dust boots of the fork legs............. 52
12.5 Removing the fork protector ............................. 52
12.6 Installing the fork protector.............................. 52
12.7 Removing the fork legs ................................. 53
12.8 Installing the fork legs ................................. 53
12.9 Removing the lower triple clamp
(EXC‑F EU/AU/BR) .......................................... 54
12.10 Removing the lower triple clamp
(EXC‑F Six Days)............................................. 55
12.11 Installing the lower triple clamp
(EXC‑F EU/AU/BR) .......................................... 56
12.12 Installing the lower triple clamp
(EXC‑F Six Days)............................................. 58
12.13 Checking the play of the steering head
bearing .......................................................... 59
12.14 Adjusting the play of the steering head
bearing (EXC‑F EU/AU/BR)........................... 60
12.15 Adjusting the steering head bearing play
(EXC‑F Six Days)............................................. 60
12.16 Lubricating the steering head bearing ............ 61
12.17 Removing the front fender ............................... 61
12.18 Installing the front fender ................................ 62
12.19 Removing the shock absorber ....................... 63
12.20 Installing the shock absorber ........................ 63
12.21 Removing the seat .......................................... 63
12.22 Mounting the seat ........................................... 63
12.23 Removing the air filter box cover ...................... 64
12.24 Installing the air filter box cover ....................... 64
12.25 Removing the air filter ................................. 65
12.26 Installing the air filter .................................. 65
12.27 Cleaning the air filter and air filter box .......... 65
12.28 Sealing the air filter box ............................... 66
12.29 Securing the air filter box cover .................... 66
12.30 Removing main silencer................................... 67
12.31 Installing the main silencer.............................. 67
12.32 Changing glass fiber yarn filling in the main
silencer ...................................................... 67
12.33 Removing the fuel tank ................................ 68
12.34 Installing the fuel tank ................................. 69
12.35 Checking for chain dirt accumulation................ 70
12.36 Cleaning the chain .......................................... 71
12.37 Checking the chain tension.............................. 71
12.38 Adjusting the chain tension.............................. 72
12.39 Checking the chain, rear sprocket, engine
sprocket and chain guide................................. 73
12.40 Checking the frame ..................................... 74
12.41 Checking the swingarm ................................ 75
12.42 Checking throttle cable routing......................... 75
12.43 Checking the rubber grip ................................. 75
12.44 Adjusting the basic position of the clutch
lever .............................................................. 76
12.45 Checking/correcting the fluid level of the
hydraulic clutch.............................................. 76
12.46 Changing the hydraulic clutch fluid ............... 77
12.47 Removing the engine guard (EXC‑F Six Days)..... 78
12.48 Installing the engine guard (EXC‑F Six Days) ..... 78
13 BRAKE SYSTEM ........................................................ 79
13.1 Checking free travel of hand brake lever ............ 79
13.2 Adjusting free travel of hand brake lever............ 79
13.3 Checking the brake discs ................................. 79
13.4 Checking the brake fluid level of the front
brake ............................................................. 80
13.5 Adding front brake fluid ............................... 80
13.6 Checking the front brake linings ....................... 81
13.7 Changing the front brake linings ................... 81
13.8 Checking the free travel of foot brake lever ........ 83
13.9 Adjusting the basic position of the foot brake
lever ........................................................... 83
13.10 Checking the rear brake fluid level.................... 84
13.11 Adding rear brake fluid ................................ 84
13.12 Checking the rear brake linings ........................ 85
13.13 Changing the rear brake linings ..................... 85
14 WHEELS, TIRES ........................................................ 88
14.1 Removing the front wheel ............................. 88
14.2 Installing the front wheel ............................. 88
14.3 Removing the rear wheel .............................. 89
14.4 Installing the rear wheel ............................... 90
14.5 Checking the tire condition .............................. 91
14.6 Checking the tire air pressure........................... 91
14.7 Checking spoke tension ................................... 92
15 ELECTRICAL SYSTEM ................................................ 93
15.1 Removing the battery ................................... 93
15.2 Installing the battery .................................... 94
15.3 Recharging the battery ................................. 94
15.4 Changing the main fuse................................... 96
15.5 Changing the fuses of individual power
consumers...................................................... 97
15.6 Removing the headlight mask with the
headlight........................................................ 98
15.7 Installing the headlight mask with the
headlight........................................................ 99
15.8 Changing the headlight bulb ............................ 99
15.9 Changing the turn signal bulb ........................ 100
15.10 Checking the headlight setting ....................... 100
15.11 Adjusting the headlight range......................... 101
15.12 Changing the speedometer battery.................. 101
15.13 Diagnostics connector ................................... 102
16 COOLING SYSTEM................................................... 103
16.1 Cooling system ............................................. 103
16.2 Checking the antifreeze and coolant level........ 103
16.3 Checking the coolant level ............................. 104
16.4 Draining the coolant .................................. 104
16.5 Refilling coolant ........................................ 105
17 TUNING THE ENGINE.............................................. 106
17.1 Checking the play in the throttle cable............ 106
17.2 Adjusting the play in the throttle cable ........ 106
17.3 Setting the characteristic map of the throttle
response ................................................... 107
17.4 Changing the mapping (EXC‑F Six Days).......... 107
17.5 Adjusting the idle speed ............................. 108
17.6 Teaching the throttle valve position................. 108
… 5 …


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