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X8 MIG WELDER 2.5 Troubleshooting
Problem Recommended actions
The welding system stops working
Gas-cooled gun may have overheated. Wait for it to cool
down.
Check that none of the cables is loose.
The wire feeder may have overheated. Wait for it to cool
down and see that the welding current cable is properly
attached.
The power source may have overheated. Wait for it to cool
down and see that the cooling fans work properly and the air
flow is unobstructed.
Table 7: Wire feeder
Problem Recommended actions
The filler wire on the spool unravels
Check that the spool locking cover is closed.
The wire feeder does not feed the filler
wire
Check that the filler wire has not run out.
Check that the filler wire is properly routed through the feed
rolls to the wire liner.
Check that the pressure handle is properly closed.
Check that the feed roll pressure is adjusted correctly for the
filler wire.
Check that the Kemppi Gun Adapter is properly connected to
the wire feeder.
Blow compressed air through the wire liner to check that it is
not blocked.
Table 8: Gas-cooled welding guns
Problem Recommended actions
The wire burns into the contact tip
Make sure the size and type of the current tip and liner are
suitable for the filler wire.
Make sure the wire liner is clean.
Make sure the wire liner does not make any steep loops.
Check the motor current level. If the current is too high, there
may be problems in the wire liner.
Check the tightness of the feeding rolls. Too tight feeding
rolls may affect soft filler wires, such as aluminium and flux-
cored wires.
OPERATING MANUAL | EN 167
©
KEMPPI | 2018-09-28
167


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