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Kemppi A7 TIG Orbital System 150 Manual

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A7 TIG Orbital System 150© Kemppi Oy 2016 1615
OPERATING MANUAL
CONTENTS
1. Introduction ..........................................................................................4
1.1 General ......................................................................................................4
1.2 About the product ....................................................................................5
1.3 Weld head .................................................................................................. 6
1.3.1 Tube diameters and weld head outline dimensions .......................................6
1.3.2 Collets ..................................................................................................7
1.3.3 Collet frame and collets ...........................................................................7
1.3.4 Flush collets ..........................................................................................8
1.3.5 Extended collets / combination .................................................................8
1.4 Controller unit ...........................................................................................9
1.4.1 Front panel ............................................................................................9
1.4.2 Gas ow................................................................................................9
1.4.3 Water cooler .........................................................................................9
1.5 Compatibility .............................................................................................9
2. Installation ...........................................................................................10
2.1 Controller unit connectors ......................................................................10
2.2 Connecting the weld head .....................................................................10
2.3 Suitable collets to the collet frame .........................................................11
2.4 Mounting the weld head ........................................................................11
3. Operation .............................................................................................12
3.1 Rotor gear ................................................................................................12
3.2 Tungsten electrode .................................................................................12
3.2.1 Diameter and length .............................................................................12
3.2.2 Holder ................................................................................................13
3.2.3 Geometry guidelines .............................................................................13
3.3 Electrode sharpeners ..............................................................................14
3.4 Filling water cooler with coolant ...........................................................14
3.5 Preparing for welding .............................................................................15
3.5.1 Preparing the workpiece ........................................................................15
3.5.2 Shielding and backing gas .....................................................................16
3.6 Instructions for welding .........................................................................16
3.7 Weld head control panel .........................................................................17
3.8 Controller unit control panel .................................................................17
3.8.1 Start-up ..............................................................................................18
3.8.2 Main screen/Menu ................................................................................18
3.8.3 Using Auto program..............................................................................20
3.8.4 Override Limit function .........................................................................21
3.8.5 Program information .............................................................................21
3.8.6 Alphanumeric labeling ..........................................................................23
3.8.7 Manual programming ...........................................................................23
3.8.8 Pulsing levels .......................................................................................24
3.8.9 RPM Step ............................................................................................24
3.8.10 Pre-purge – Upslope Screen ...................................................................25
3.8.11 Pass level screens .................................................................................25
3.8.12 Other screens ......................................................................................27
3.8.13 Override Limit function .........................................................................27
3.8.14 Maintenance Menu ...............................................................................28
3.8.15 Options Menu ......................................................................................28
3.8.16 Copying/transferring les to memory stick ................................................30
3.8.17 Deleting welds .....................................................................................30
3.8.18 Printing welds ......................................................................................31
3.8.19 Tungsten electrode length calculator .......................................................32
3.8.20 Advanced Help ....................................................................................32
3.8.21 Autotack .............................................................................................32
4. Additional details ..............................................................................33
4.1 Technical data ..........................................................................................33
5. Ordering information ......................................................................33
5.1.1 Collets ................................................................................................38
5.1.2 Tungsten electrode material ...................................................................41
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