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Condair CP3 Manual

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1 Introduction 4
1.1 To the very beginning 4
1.2 Notes on the installation and operating instructions 4
2 For your safety 6
3 Product Overview 8
3.1 Models overview 8
3.2 Identicationoftheunit 9
3.3 Steamhumidierconstruction 10
3.4 Functional description 11
3.5 Humidicationsystemoverview 12
3.6 Overview unit interconnection 13
3.7 Options 14
3.7.1 Options overview 14
3.7.2 Option details 15
3.8 Accessories 16
3.8.1 Accessories overview 16
3.8.2 Accessory details 17
3.9 Standarddelivery 18
3.10 Storing/Transportation/Packaging 18
4 Notes for the planning engineer 19
4.1 Selectingtheunitversion 19
4.1.1 Calculatingthemaximumrequiredsteamcapacity 19
4.1.2 Selectingtheunit 20
4.2 Selectingtheoptionsanaccessories 20
4.3 Selecting the control system 21
5 Mounting and installation work 24
5.1 Importantnotesformountingandinstallationwork 24
5.2 Mounting the unit 25
5.2.1 Notes on locating the unit 25
5.2.2 Mountingthehumidier 27
5.2.3 Inspecting the installed unit 28
5.3 Steaminstallation 29
5.3.1 Overviewsteaminstallation 29
5.3.2 Positioningandmountingofthesteam
distributionpipes 30
5.3.3 Installing the steam distributors 33
5.3.4 Positioningandmountingofthefanunit 34
5.3.5 Installing the steam hose 35
5.3.6 Installing the condensate hose 36
5.3.7 Inspecting the steam installation 37
5.4 Water installation 38
5.4.1 Overview water installation 38
5.4.2 Notesonwaterinstallation 39
5.4.3 Inspectingthewaterinstallation 40
5.5 Electric installation 41
5.5.1 WiringdiagramCondairCP3Basic/Pro 41
5.5.2 WiringdiagramCP3ProLinkUpsystems 42
5.5.3 WiringdiagramOptionCVIandOptionTrafo 43
5.5.4 FusesF5forheatingvoltagesupply 43
5.5.5 InsertingtheCP3Card 44
5.5.6 Notes on electric installation 44
5.5.7 Inspecting the electrical installation 44
6 Operation 45
6.1 Functionofthedisplayandoperatingelements 45
6.2 Commissioning 45
6.3 Notes on operation 46
6.3.1 Remoteoperatingandfaultindication 46
6.3.2 Notes on the operation at ambient
temperatures≤0°C 46
6.3.3 Inspections during operation 47
6.3.4 Carrying out manual draining 47
6.4 Takingtheunitoutofoperation 47
6.5 Overviewandoperatingofthemenu 48
6.6 Interrogationfunctions 49
6.6.1 Interrogationoftheoperatinginformationin
theindicationlevel 49
6.6.2 Interrogationofunitinformation 50
6.6.3 Interrogationofthemalfunctionlist 51
6.7 Unitsettings 52
6.7.1 Launchingtheunitsettingsmenu 52
6.7.2 Selecting the dialogue language 52
6.7.3 Control settings 52
6.7.4 Cylinder settings 54
6.7.5 Setting the capacity limitation 55
6.7.6 ConguringtheOn/Offtimer 55
6.7.7 Activating/Deactivatingfaultcurrentrelayoperation 56
6.7.8 Settingtheoperationmodeformultipleunits 56
6.7.9 Watermanagementsettings 57
6.7.10 Performingremoterelaytests 58
6.7.11 Setting the date 58
6.7.12 Setting the time 58
6.7.13 Setting the display contrast 58
6.8 Modbussettings 59
7 Maintenance 60
7.1 Importantnotesonmaintenance 60
7.2 Maintenance list 61
7.3 Removingandinstallingpartsformaintenance 62
7.3.1 Removalandinstallationofthesteamcylinder 62
7.3.2 Disassemblyandassemblyofthecleanable
steamcylindertypeD... 64
7.3.3 Removalandinstallationofthewatercup
and the water hoses 65
7.3.4 Removalandinstallationofthedrainpump 66
7.3.5 Removalandinstallationoftheinletvalve 66
7.4 Notes on cleaning the unit components 67
7.5 Notesoncleaningagents 69
7.6 Resettingthemaintenanceindication 69
8 Troubleshooting 70
8.1 Malfunctionlist 70
8.1.1 Systemfaults 70
8.1.2 Unitfaults 71
8.2 Resettingtheerrorindication(redLEDlights) 73
8.3 Notesonfaultelimination 73
8.4 Replacingthebackupbatteryonthe
controlboardoftheCondairCP3Pro 74
9 Taking out of service/Disposal 75
9.1 Takingoutofservice 75
9.2 Disposal/Recycling 75
10 Productspecications 76
10.1 Technicaldata 76
10.2 Unitdimensions 77
Contents
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