Manual Bosch Heatronic 4000 (page 2 of 60) (English)

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Heatronic 4000 7738003455 (2014/04)2 of 60

Sequence of Operation .. .. . .. . .. . .. . .. . .. .. .. . .. . .. .. .. . .. . .. .. .. . .. . .. . .. . 3

Boiler Setup .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. .. . .. 3

System Setup ................................................................ 6

Boiler Plant Operation ................................................... 8

Dual Fuel Operation .................................................... 10

Outdoor Temperature Reset Operation ...................... 10

Setpoint Operation ...................................................... 12

Energy Management System (EMS) Operation . . . . . . . . . . 12

Indirect Domestic Hot Water (IDHW) Operation ... .... . . 13

Dedicated Domestic Hot Water (DDHW) Operation . . . 16

Building Automation System (BAS) Operation . . . . . . . . . . . . 16

Pump Operation ...........................................................17

Combustion Air Damper & DHW Recirculation . . . . . . . . . . . 19

Setting the Schedule .. .. .. .. .. .. .. ... . .. .. .. .. .. .. .. .. ... . .. .. .. .. .. .. . 19

Time Clock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation .. . . .... . . . . . . . ..... . . . . . . ..... . . . . . . ..... . . . . . . ..... . . . . . . . .... . . . . . . .21

Installation Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Sensor Installation & Wiring .. . .. .. .. .. .. .. .. .. .. . .. .. .. .. .. .. .. .. .. 25

EMS, Modbus

& BACnet

Connections .................... 28

Testing the Sensor Wiring ........................................... 29

Testing the Control Wiring ............................................... 30

Control Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Access Level ............................................................... 31

DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 31

User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Display & Symbols....................................................... 32

Navigating the Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 33

View Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 33

Setup Menu ................................................................ 35

Source # Menu .............................................................41

BAS Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 43

Monitor # Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....... 45

Monitor Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 46

Time Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 48

Schedule Menu .......................................................... 49

Toolbox Menu ........ . . . . . . . . . . . . . . . ................ . . . . . . . . . . . . . . . ....... 50

Manual Override . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...... 52

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Error Messages ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............. 54

Technical Data . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . .. . . .. . . .. . .. . . .. . ..........57

Limited Warranty .. .. .. .. ... . .. .. .. ... . .. .. .. ... . .. .. .. .. ... . .. .. .. ...........57

Appendix: Bosch / Buderus Boiler Model Default Table . . . . . . . 58

To avoid serious personal injury or property damage:

Read Manual and all product labels BEFORE using this product and follow all safety and use

information. Failure to do so could result in personal injury or property damage.

Do not use unless you know the safe and proper operation of equipment required for installation.

It is the installers responsibility to ensure that this product is safely installed according to all

applicable codes and standards.

•

The installer must ensure that this control & its wiring are

isolated &/or shielded from strong sources of electromagnetic

noise. Conversely, this Class B digital apparatus complies

with Part 15 of the FCC Rules & meets all requirements of

the Canadian Interference-Causing Equipment Regulations.

However, if this control does cause harmful interference to

radio or television reception, which is determined by turning

the control off & on, the user is encouraged to try to correct

the interference by re-orientating or relocating the receiving

antenna, relocating the receiver with respect to this control,

&/or connecting the control to a different circuit from that to

which the receiver is connected.

This is a safety-alert symbol. The safety alert

symbol is shown alone or used with a signal word

(WARNING or CAUTION), a pictorial and/or a safety

message to identify hazards.

When you see this symbol alone or with a signal

word on your equipment or in this Manual, be alert to

the potential for death or serious personal injury.

This pictorial alerts you to electricity,

electrocution, and shock hazards.

This symbol identifies hazards which,

if not avoided, could result in death or

serious injury.

This symbol identifies hazards which,

if not avoided, could result in minor or

moderate injury.

This symbol identifies practices, actions, or

failure to act which could result in property

damage or damage to the equipment.

Understanding Safety Information

Table of Contents

Radio Frequency Interference

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